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LATHE The only commercially available Turning Center with Live Tooling found to have all the Primary and Secondary Requirements described below combined into one machine is the Nakamura - Tome WT300MM... LATHE The only commercially available Turning Center with Live Tooling found to have all the Primary and Secondary Requirements described below combined into one machine is the Nakamura - Tome WT300MMY-F014. Primary Requirements for the CNC Turning Center with Live Tooling: Tools driven by direct drive motors built into the turrets 25 HP A2-8 Spindle on both Right and Left 4" (102mm) Bar capacity on both spindles Fully closed loop control for X, Y & Z axes on both turrets having direct scale (magnetic) feedback. Fit within the maximum available area of 18 ft -0 inches x 18 ft - 0 inches Positioning accuracy of less than .0002 inch Airbag Collision Protection (Nakamura Only) Secondary Requirements for the CNC Turning Center with Live Tooling: Basic Machine 2-turret specification (BMT 65) Control Human Machine Interface (HMI) Operating Terminal with 19. 0" touch control display screen and Power failure Package. Fanuc F32iB CNC controller software Dual USB Ports Maintenance + Alarm Trouble Shooting Remote service capability Machine data connector Production package - high speed canned cycles Ethernet Screen Text Screen display English Language on operating system screen: English Language on NC Screen: English Language on PC Screen: English Spindle Left Spindle (Main Spindle) Through- spindle hole dia. 102 mm Bar stock machining capacity dia. 4" Maximum spindle speed 2500 rev/ min Output 3 0 min continuous 15 /18 kW Continuous Torque Rating (133 lb/ft) 1 2" Chuck for left spindle (main spindle) Left spindle hollow cylinder set for 12-inch hollow chuck for bar diameter 4.0 in. Full C- axis (CF- Control) C- Axis Clamp Braking Torque (188 lb/ft) Polar Coordinate Interpolation Cylindrical Interpolation Right Spindle (Sub Spindle) Through- spindle hole dia. 102 mm Bar stock machining capacity dia. 4" Maximum spindle speed 25 00 rev/ min Output 3 0 min continuous 1 5 /1 8 kW Continuous Torque Rating (133 lb/ft) 1 2" Chuck for right spindle (sub spindle) Left spindle hollow cylinder set for 12-inch hollow chuck for bar diameter 4. 0 in. Full C- axis (CF- Control) C- Axis Clamp Braking Torque (18 8 lb/ft) Polar Coordinate Interpolation Cylindrical Interpolation Turrets Turret 1: 24 station BMT 65 12 Station Live Tool Servo Drive Index Y axis Rotating Tool Spindle Speed 3 600 rev/ min Rotating tool 5 .5 /3 .7 Kw - 7 . 5 HP Turret 2: 24 station BMT 65 12 Station Live Tool Servo Drive Index Rotating Tool Spindle Speed 3 600 rev/ min Rotating Tool 5 .5 /3 .7 Kw - 7.5 HP Coolant Supply / Chip Removal Water-Soluble coolant Chip conveyor (right discharge) Filtration Accuracy: 50 um approximately 90% Carrying Amount Long Chip: 794 L/h Short Chip: 13 L/h High pressure coolant system for two turret specifications Chip Blaster F2-60 One pump for each turret (24 HP) 92. 5 Gallon Tank Measuring / Monitoring Manual in- machine tool pre- setter (removable type, Left Spindle and Right Spindle) Full closed loop control for X axis (turret 1) direct scale feedback, resolution 0. 01 um Full closed loop control for X axis (turret 2) direct scale feedback, resolution 0. 01 um Full closed loop control for Z axis (turret 1 ) direct scale feedback, resolution 0. 01 um Full closed loop control for Z axis (turret 2) direct scale feedback, resolution 0. 01 um Manual Machine tool pre-setter (Left Spindle side) Manual Machine tool pre-setter (Right Spindle side) Automation Signal lamp 4 colors (red, yellow, green, blue) 1/F for exchanging control signals between the machine and peripheral equipment using EtherNet/IP Interface for Bar feeder (EtherNet/lP Interface) with terminal block for power supply Power Requirements 220 volts, 3 phase, 72 KVA Control High Speed Canned Cycle Optional Block Skip (soft key type 2- 9) X axis movement direction compliant with ISO standard Construction Bar feeder Spindle Liners 1 pc for 1.00" RS Coolant collector extension Tools driven by direct drive motors built into the turrets Fit within the maximum available areas of 18 ft -0 in x 18 ft -0 in Positioning accuracy of less than .0002 inch Special Construction Bar Feeder Additional Parts / Products: LNS TurboChip Conveyor Hinge Belt Type. Right Discharge LNS Quick Load Servo 105 + BarfeederV ."1/4 to 4-1 /8 " LNS Quick Load Servo Barfeeder Installation S teel Spindle Liners for Main Spindle 3 /8 " - 4" 91/4" Increments Qty 13) S teel Spindle Liners for Second Spindle 3 /8 " - 4" 91/4" Increments Qty 13) Samchully JB-M312 First Spindle Samchully JB-M312 Second Spindle High Pressure Coolant both turrets and spindle flush Chip Blaster F2-60 WTO Rotary Tools: 48 -107658 -HP - O. D. Cutting Holder - (4 ea.) 48 -107660 - Combination Tool Holder - (4 ea.) 48 -100204 - Cut-off Holder - (2 ea.) 48 -102279R - Cut-off Holder Right - (2 ea.) 48 -102279l - Cut-off Holder Left - (2 ea.) 420132020 - Straight Drill/Milling Unit, ER32 QF, IC-EC - (4 ea.) 420132019-65 - Straight Drill/Milling Unit, ER32 QF, EC - (4 ea.) 420532026-65 - Face Mill/ Drill Unit, ER32 QF, IC-EC - (4 ea.) 420532025 -65 - Face Mill/ Drill Unit, ER32 QF, EC - (4 ea.) 410120030-65 - Straight Offset Drill/Milling Unit, ER32, EC - (4 ea) 420532043-65 - Right Angle Drill/Milling Unit, Both S ides, ER32 QF, EC - (4 ea) 410120031-65 - Straight Offset Drill/Milling Unit, ER32, IC-EC - (4 ea) 410113002-65 - Straight Offset Drill/Milling Unit, ER20, EC - (4 ea) 410120023-65 - Straight Offset Drill/Milling Unit, ER32, EC - (4 ea) 410113003-65 - Straight Offset Drill/Milling Unit, ER20, IC-EC - (4 ea) 420225014-65 - Right Angle Drill/Milling Unit, ER25, EC - (4 ea) 420525015-65 - Right Angle Drill/Milling Unit, ER25 QF, IC-EC - (4 ea) 420532031-65 - Face Drill/Milling Unit, ER32 QF, EC - (4 ea) 420532032-65 - Face Drill/Milling Unit, ER32 QF, IC-EC - (4 ea) 411010000-65 - Adjustable Angle Drill/Milling Unit, ER1 6, EC - (2 ea) 411010001-65 - Adjustable Angle Drill/Milling Unit, ER1 6, IC-EC - (2 ea) 411007001-65 - Adjustable Angle Drill/Milling Unit, ER1 1, EC - (2 ea) 411007000-65 - Adjustable Angle Drill/Milling Unit, ER1 1, EC - (2 ea) 411500001-65 - Offset Slitting Saw Unit, Type 1 4-2 - (2 ea) 414532003-65 - Broaching Unit, TN765050 - (1 ea) Reduction Sleeve 1 -1 /2" (2 Sets) 2400150038 - 3 /8 " 2400150050 - 1 /2" 2400150063 - 5 /8 " 2400150075 - 3 /4" 2400150088 - 7/8 " 24001501 00 – 1.0" 24001501 25 - 1-1 /4" ER 11 Collets (2 Sets) 190011000 - (.276-.020) ER 16 Collets (2 Sets) 190016000- (. 394 -.020) ER 20 Collets (2 Sets) 190020000- (.512-.039) ER 25 Collets (2 Sets) 190025000- (.630-.039) ER 32 Collets (2 Sets) 190032000- (.787-.079) ER 11 Collets Sealed (2 Sets) 191011013 - (.125) 191011019 - (.188) 191011025 - (. 25) ER 1 6 Collets Sealed (2 Sets) 191016013 - (.125) 191016019 - (. 188) 191016025 - (. 25) 191016031 - (. 313) 191016038 - (.375) ER 25 Collets Sealed (2 Sets) 191016013 - (. 125) 191016019 - (. 188) 191016025 - (. 25) 191016031 - (. 313) 191016038 - (. 375) 191016044 - (. 438) 191016050 - (. 5) 191016056 - (. 563) 191016063 - (. 625) ER 32 Collets Sealed (2 Sets) 191032013 - (. 1 25) 191032019 - (. 188) 191032025 - (. 25) 191032031 - (.313) 191032038 - (.375) 191032044 - (.438) 191032050 - (.5) 191032056 - (.563) 191032063 - (.625) 191032075 - (.75) Interchangeable Milling Arbors (2 Sets) 160015142 - (.625) 160019142 - (.75) 160023142 - (.875) 160025142 - (.1.0) ER 25 QF Collet Chuck Adapter (2 Sets) 320025010 - (ER16) 320025013 - (ER20) 320025016 - (ER25) ER 25 QF Collet Chuck Adapter Short (2 Sets) 320025010-07 - (ER16) 320025013-09 - (ER20) ER 25 QF Collet Chuck Adapter Long (2 Sets) 320025007-40 - (ER11) 320025010-50 - (ER16) ER 25 QF Weldon/Whistle Notch Shank Adapter (2 Sets) 3201250250 - (. 25) 3201250312 - (.313) 3201250375 - (.375) 3201250500 - (.5) 3201250625 - (.625) 3201250750 - (.75) ER 25 QF Combination Mill Adapter (2 Sets) 3202250750 - (.075) 3202251000 - (.1.0) ER 25 QF Blank (5 ea.) 329025000 ER 25 QF Protection Cover (1 0 ea.) 337025000 ER 25 QF Master Gauge (1 ea.) 339125000 ER 32 QF Collet Chuck Adapter (2 Sets) 320032013 - (ER20) 320032016 - (ER25) 320032020 - (ER32) ER 32 QF Collet Chuck Adapter Short (2 Sets) 320032013 -07 - (ER20) 320032016-07 - (ER25) ER 32 QF Collet Chuck Adapter Long (2 Sets) 320032007-50 - (ER11) 320032010-60 - (ER16) ER 32 QF Weldon/Whistle Notch Shank Adapter (2 Sets) 3201320250 - (.25) 3201320312 - (. 313) 3201320375 - (.375) 3201320500 - (.5) 3201320625 - (.625) 3201320750 - (.75) ER 32 QF Combination Mill Adapter (2 Sets) 3202320750 - (.075) 3202321000 - (1.0) 3202321250 - (1. 25) ER 32 QF Blank (5 ea.) 329032000 ER 32 QF Protection Cover (10 ea.) 337032000 ER 32 QF Master Gauge (1 ea.) 339132000 One Hand Wrenches/Sets 0067732000 (5 ea.) 0067725001 (5 ea.) 00675000958 (5 ea.) 00675000591 (5 ea.) 00675000515 (5 ea.) 00675000902 (5 ea.) 00675000914 (5 ea.) 00675000448 (5 ea.) Installation: Contractor shall provide personnel to oversee equipment assembly, installation, startup and test prior to equipment acceptance and commissioning. Calibration/ Setup: Contractor personnel shall perform all calibration, verification and performance testing of the equipment after installation and demonstration of proper operation prior to Government customer providing acceptance. Training: Contractor shall provide on- site orientation training for this equipment. NOTES FANUC Brand Drives and Control are a must to coincide with current programming and minimize training. WTO live Tooling is the current brand we use in the shop.