Inactive

NSN 7R-1710-008726926-EY, TDP VER 020, IAW REF NR 506311-1, QTY 2 EA, DELIVERY FOB ORIGIN. NAVSUP Weapon Systems Support (NAVSUP WSS) Philadelphia intends to solicit on acompetitive basis for the Proc... NSN 7R-1710-008726926-EY, TDP VER 020, IAW REF NR 506311-1, QTY 2 EA, DELIVERY FOB ORIGIN. NAVSUP Weapon Systems Support (NAVSUP WSS) Philadelphia intends to solicit on acompetitive basis for the Procurement of Items Below: NOMENCLATURE NIIN PART NUMBER AIRCRAFT CYLINDER ASSEMBLY 008726926 506311-1 4R/5R COG The Government does not own the data or the rights to the data needed to purchase this part from additional sources. All responsible sources may submit a capability statement, proposal, or quotation, which shall be considered by the agency. NAICS CODE: 336413 PSC: 1710 Contract Duration will be 1 year. UID: UID requirements will apply. Buy American Clauses will apply and will be posted in the solicitation. The Government intends to acquire these supplies using the provisions, clauses and procedures prescribed in FAR Part 15. Based upon market research, the Government is NOT using the policies contained in FAR Part 12, Acquisition of Commercial Items, in its solicitation for the described supplies. Interested persons may identify to the contracting officer their interest and capability to satisfy the Government's requirement with a commercial item WITHIN 15 days of this notice. This notice of intent is a request for competitive proposals. All proposals received within 45 days after date of publication of this synopsis will be considered by the Government. This procurement is a Total Small Business Set-Aside. Electronic procedures will be used for this solicitation. RFQ/Solicitation will be posted to NECO. The approximate issue date for the Solicitation/RFQ will be 12 April 2022 with an approximate response/closing date of 12 May 2022. No telephone requests will be honored and no hard copies will be mailed out. Anticipated award date is 31 May 2022. Interested organizations may submit their capabilities and qualifications to perform the effort by email Kristin Clemens, kristin.clemens2.civ@us.navy.mil.

Inactive

CONTACT INFORMATION|4|N792.07|N00383|N/A|kristin.clemens2.civ@us.navy.mil| ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2022)|19|||||||||||||||||||| HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT|8|||||||... CONTACT INFORMATION|4|N792.07|N00383|N/A|kristin.clemens2.civ@us.navy.mil| ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2022)|19|||||||||||||||||||| HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT|8||||||||| WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (DEC 2018)|16|invoice and receiving reports|Source|TBD|N00383|TBD|TBD|TBD|TBD||||||||| NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1|| EQUAL OPPORTUNITY (SEP 2016)|2||| EQUAL OPPORTUNITY FOR VETERANS (JUN 2020)|4||||| WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUN 2003)|6|12 MONTHS|60 DAYS AFTER DISCOVERY OF DEFECT||||| EQUAL OPPORTUITY FOR WORKERS WITH DISABILITIES (JUN 2020)|2||| BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM - BASIC(DEVIATION 2020-O0019) (MAR 2022))|3|||| LIMITATIONS ON PASS-THROUGH CHARGES (JUN 2020)|1|| ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (NOV 2020)|13|||||||||||||| BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE (DEVIATION 2020-O0019) (JUL 2020))|3|||| BUY AMERICAN--BALANCE OF PAYMENTS PROGRAM (NOV 2014)|1|| ROYALTY INFORMATION (APR 1984)|1|| ANNUAL REPRESENTATIONS AND CERTIFICATIONS (JAN 2022)|13|336413|1250|||||||||||| FACSIMILE PROPOSALS (OCT 1997)|1|| NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PREPAREDNESS, ANDENERGY PROGRAM USE (APR 2008))|2|DO|DO| EVALUATION CRITERIA AND BASIS FOR AWARD -|1|| This solicitation is for made new manufacture spare parts. The Government physically does not have in its possession sufficient, accurate,or legible data to contract with other than the current sources. These items require Government Source Approval prior to award. If you are not an approved source, you must submit, together with your proposal, the information detailed in the NAVSUP WSS Source Approval Brochure which can be obtained on the internet at https://www.navsup.navy.mil/public/navsup/wss/business_opps/. Offers received which fail to provide all data required by the source approval brochure will not be considered for award under this solicitation. For information or questions regarding this notice, please contact Kristin Clemens at the email address: kristin.clemens2.civ@us.navy.mil. NAVSUP WSS Requests proposals submitted in response to this solicitation remain valid for a minimum of 120 days following submission. All contractual documents related to the instant procurement are considered to be "issued" by the Government when copies are either deposited in the mail, transmitted by facsimile, or sent by other electronic commerce methods, such as email. The Government's acceptance of the contractor's proposal constitutes bilateral agreement to "issue" contractual documents as detailed herein. \ 1. SCOPE 1.1 . Markings shall be in accordance with MIL-STD-130. 1.2 PRE-AWARD / POST AWARD REQUIREMENTS: Due to the critical use of this item and its quality history, a pre-award survey and post-award conference may be required for all new manufacturers. For all previous sources, a post-award conference may be recommended. 1.3 Sampling rates (AQLs) indicated below shall be used in accordance with ANSI Z1.4 for Single Sampling and a General Inspection Level of II. 1.4 In addition to the 100% PCO Mandatory, critical and major characteristics, attributes for plating, hardness and non-destructive testing will be inspected one hundred percent. 1.5 Contractor shall develop a system for identification of individual piece parts for traceability purposes. Markings shall not be permanent. 1.6 An AQL of 1.5 will be used for Class 3 threads and dimensions, and geometric feature controls with a tolerance range of .010 or less. 1.7 For minor characteristics, a sampling rate determined by the contractor and subject to QAR approval will be used. 1.8 The material covered in this contract/purchase order will be used in a crucial shipboard system enabling the launch and/or recovery of aircraft. The use of incorrect or defective material would create a high probability of failure resulting in a serious personnel injury, loss of life, loss of vital shipboard systems or loss of aircraft. Therefore,the material has been designated as Critical material and special control procedures are invoked to ensure receipt of correct material. 1.9 . The contractor shall include on the detailed process/operation sheets developed, (1) all in house manufacturing processes and (2) the identity of all manufacturing sources performing processes/operations outside their facility. These sheets shall not be revised or altered after the successful completion of First Article or Production Lot Testing without approval from the Basic Design Engineering activity, via the PCO. 1.10 . Unless otherwise specified, for fabricated parts, the Inspection Method Sheets/ Final Inspection Sheets shall list the characteristics of each item produced under the contract. The manufacturer shall be required to provide certifications of all raw material including castings and forgings. the material source shall be identified and the documentation shall be able to identify the customer and/or contract number. The manufacturer shall maintain all raw material documentation for a minimum of ten (10) years. The contractor is responsible for providing completed Inspection Method Sheets/Final Inspection Sheets showing the actual dimensions taken for ALL Characteristics,in addition, critical characteristics shall be annotated. 1.11 Articles to be furnished hereunder shall be manufactured, tested and inspected in accordance with ;NAWC LAKEHURST; drawing number ( ;80020; ) ;506311-1; , Revision ;V; and all details and specifications referenced therein. 1.12 Unless expressly provided for elsewhere in this clause, equipment such as fixtures, jigs, dies, patterns, mylars, special tooling, test equipment, or any other manufacturing aid required for the manufacture and/or testing of the subject item(s) will not be provided by the Government or any other source and is the sole responsibility of the contractor. The foregoing applies notwithstanding any reference to such equipment or the furnishing thereof that may be contained in any drawing or referenced specification. 1.13 If MIL-STD-454 is referenced in the drawings or in the specification, the contractor is expected to show compliance with IPC/EIAJ-STD-001C. 2. APPLICABLE DOCUMENTS DRAWING DATA=MPR34 |80020| B| |C| | | | DRAWING DATA=506311 |80020| V| |D| | | | 3. REQUIREMENTS - NOT APPLICABLE 4. QUALITY ASSURANCE 4.1 Review documentation as provided under DD 1423 requirements. 4.2 CRITICAL MANUFACTURING PROCESSES ( ;APPLIES; ) HEAT TREAT ( ;APPLIES; ) WELDING ( ; ; ) CADMIUM PLATING ( ; ; ) ENGINEERING CHROME PLATING ( ; ; ) NICKEL CHROME PLATING ( ; ; ) CASTING(S) ( ; ; ) FORGING(S) ( ;APPLIES; ) MPR (MATERIAL PROCESSING REQUIREMENTS) 4.3 . Mandatory Inspection Requirements: 100% Procurement Contracting Officer (PCO) mandatory inspection is required and shall be accomplished at source under the surveillance and final approval of the cognizant DCMAO Quality Assurance Representative (QAR). During production, mandatory inspection is required to be accomplished by the contractor as follows: A. Level of Inspection (LOI). 1. Critical characteristics: 100% inspection shall apply. 2. Major and Minor characteristics: LOI shall be in accordance with a sampling plan acceptable to the QAR. B. Critical characteristics: ;ALL ACTUAL DIMENSIONS OF ANY MAJOR OR CRITICAL CHARACTERISTICS SHALL BE RECORDED. THE AMBEINT TEMPERATURE SHALL BE RECORDED AT TIME MEASUREMENTS ARE TAKEN. CERTIFICATIONS TO BE ON FILE FOR A MINIMUM OF SEVEN YEARS AFTER DELIVERY OF CONTRACT The contractor shall perform Quality Conformance and Lot Sampling Inspection for all associated features/attributes/requirements classified as Critical and Major on the drawing or within the technical specification shall be inspected and shall have the actual dimensions documented 100%. b.Attributes for plating, hardness, and non-destruction testing shall be inspected 100% c.Class 3 Threads, dimensions, and geometric feature controls with a tolerance of 010" or less shall be inspected using an AQL of 1.5 and the General Inspection Level II as defined by ANSI Z1.4. d.Minor Characteristics: Sampling shall be inspected using an AQL 4.0 and the General Inspection Level II as defined by ANSI Z1.4. ; C. Major and Minor characteristics 1. Shall be defined by the contractor subject to QAR concurrence, unless defined on applicable drawings and associated specifications. 4.4 SPECIAL INSPECTION REQUIREMENTS ( ;APPLIES; ) MAGNETIC PARTICLE INSPECTION ( ;APPLIES; ) SURFACE INSPECTION ( ; ; ) PENETRANT INSPECTION ( ;APPLIES; ) RADIOGRAPHIC INSPECTION ( ; ; ) ULTRSONIC INSPECTION ( ; ; ) HIGH SHOCK TEST ( ; ; ) MECHANICAL VIBRATION TEST 4.5 FINAL INSPECTION REQUIREMENT:Due to the critical nature of this item, representatives of the buying office/and the cognizant field activity, NAWC Lakehurst, shall be notified by the successful contractor at least 14 days prior to presentation to the DCM QAR of the items for final inspection so that they may have the option of witnessing the final inspection. The contractor shall notify by email or TELEFAX PCO and NAWC Lakehurst QA ;ROY JANNEY NAWC QA REP AT FAX (732) 323-1381; to arrange for the final inspection.The authority of the QAR shall not be abrogated. If the notification is not given to both sites then the QAR shall not accept the units. 4.6 IN PROCESS INSPECTION REQUIREMENTS: Due to the critical nature of this item it is necessary to conduct in-process inspections on critical component features, attributes, or manufacturing processes. The contractor shall notify the PCO and NAWC via email or TELEFAX PCO and NAWC Lakehurst QA ;THE FOLLOWING ITEM REQUIRES AN INTERIM INSPECTION AT CONTRACTORS LOCATION:; to arrange for the in-process inspection. A minimum of 10 days is needed for advance notice for each occurrence. The authority of the QAR shall not be abrogated. The QAR shall verify that timely notification was given all parties listed below. CHARACTERISICS TO BE INSPECTED: ;DIMENSIONAL INSPECTION AFTER FINAL MACHINING AND PRIOR TO PRESERVATION AND PROTECTIVE COATING PER DWG. 506311. Hydrostatic test after final machining and prior to Magnetic Particle inspection preservation, and protective coating per Drawing 506311. Magnetic Particle Inspection after final machining, Hydrostatic Test, and prior to preservation and protective coating drawing 506311.; ; ; ; ; ;THE CONTRACTOR SHALL ASSIST ON THE CONDUCT OF THE INTERIM INSPECTIONS AS DESCRIBED HEREIN. CONTRACTOR SHALL PROVIDE ADEQUATE FACILITIES, INSPECTION EQUIPMENT,AND SKILLED PERSONNEL, TO SUPPORT THE NAVAIR INSPECTOR IN THE CONDUCT OF THE INTERIM INSPECTIONS. THE CONTRACTOR SHALL PROVIDE GAUGES, TOOLS,FIXTURES, AND JIGS NECESSARY TO PERFORM THE INSPECTIONS. THE CONTRACTOR SHALL ALSO PROVIDE SUFFIENT RIGGING/MATERIAL HANDLING SERVICES AND MANPOWER TO SETUP/CONFIGURE/OPERATE EQUIPMENT & MACHINES USED TO ACCOMPLISH THE INSPECTION TASK.THIS CONTRACTOR ASSIST REQUIREMENT SHALL BE APPLICABLE TO 100% OF THE PRODUCTION AND AS A MINIMUM, INCLUDING INSPECTION OF ALL (100%) IMTERIM INSPECTION REQUIREMENTS IDENTIFIED ABOVE.; ; ; ; ; 4.7 The test to be performed under the First Article approval clause (FAR 52.209-3) of the contract are listed below 4.7.1 Dimensional test (special) ;CLOSE MACHINE TOLDERANCES, hardness test.; 4.7.2 Requirements of: ;LKE DRAWING PACKAGE; 4.7.3 Form ;APPLIES; 4.7.4 Fit ;N/A; 4.7.5 Function ;APPLIES. HYDROSTATIC TESTING IAW MPR 34 PER DWG. 506311; 4.7.6 Compliance with drawing ( ;80020; ) ;506311; , Revision ;V; and specifications referenced therein. 4.8 In addition to the above tests, the First Article(s) to be inspected hereunder shall also be subjected to those tests which will demonstrate that the article(s) comply with the contract requirements 4.9 The contractor shall be responsible for providing the necessary parts and repair of the First Article Sample(s) during inspection 4.10 The contractor shall notify the PCO, ACO, and QAR fourteen (14) days prior to conducting the First Article test so that the Government may witness such testing. 4.10.1 The QAR shall be present to witness all First Article Testing. 4.10.2 The following additional personnel shall witness the First Article Testing: ;ROY JANNEY NAWC QA REP AT FAX (732) 323-1381; 4.11 Disposition of FAT samples 4.11.1 ; ; Sample(s) may be destroyed during testing. 4.11.2 ;APPLIES; Unless otherwise provided for in the contract, sample(s) shall remain at the contractor and may be considered as production items under the contract provided the sample(s) can be refurbished to ready for issue condition and provided the sample(s) have inspection approval of the cognizant DCMC QAR. Sample(s) may be shipped as production items only after all other units required under the contract have been produced and are ready for shipment. 4.12 Test Sample Coating Instructions 4.12.1 Samples are to be unpainted. Corrosive areas are to be coated with a light preservative if required. 4.13 Notice to Government of Testing at the contractors facility. 4.13.1 FAR 52.209-3 applies (A) The contractor shall present ;ONE; ; unit(s) of the following CAGE( ;80020; ; ), Part Number ;506311-1; ; , Revision ;V; ; as specified in this contract. At least fourteen (14) calendar days before the beginning of the First Article testing, the contractor shall notify the contracting officer, in writing, of the time and location of the testing so that the Government may witness the tests. (B) The contractor shall submit the First Article Test Report within 15 calendar days from the date of testing to: ;PCO; ; The contractor shall mark the report "First Article Test Report" and cite the contract number and lot/item number. Review documentation as provided under the DD1423 requirements. (C) Within 45 calendar days after the Government inspects the First Article, the contracting officer shall notify the contractor, in writing, of the approval, conditional approval, or disapproval of the First Article. The notice of approval, conditional approval, or disapproval shall not relieve the contractor from complying with all requirements of the specifications and all other terms and conditions of this contract. A notice of conditional approval shall state any further action required of the contractor. A notice of disapproval shall cite reasons for disapproval. (D) If the First Article is disapproved, the contractor, upon Government request shall repeat any or all First Article Tests. After each request for additional tests, the contractor shall make any necessary changes, modifications, or repairs to the First Article or select another First Article for testing. All costs related to these tests are to be borne by the contractor, including any and all costs for additional tests following a disapproval. The contractor shall then conduct the tests and deliver another report to the Government under the terms and conditions and within the time specified in paragraph B above. The Government reserves the right to require an equitable adjustment of the contract price for any extension of the delivery schedule or for any additional costs to the Government related to these tests. (E) If the contractor fails to present any First Article on time, or the contracting officer disapproves any First Article, the contractor shall be deemed to have failed to make delivery within the meaning of the default clause of this contract. (F) Unless otherwise provided in the contract, and if the approved First Article is not consumed or destroyed in testing, the contractor may deliver the approved First Article as part of the contract quantity if it meets all contract requirements for acceptance. (G) If the Government does not act within the time specified in paragraph (C) above the contracting officer, shall, upon timely written request from the contractor, equitably adjust under the Changes clause of this contract the delivery or performance dates and/or the contract price, and any other contractual term affected by the delay. (H) Before First Article Approval, the acquisition of materials or components for, or the commencement of production or, the balance of the contract quantity is at the sole risk of the contractor. Before First Article approval, the costs thereof shall not be allocated to this contract for 1) progress payments, or 2) termination settlements if the contract is terminated for the convenience of the Government. The contractor is responsible for providing operating and maintenance instructions, spare parts, and repair of the First Article during any First Article test. (I) The contractor shall produce both the First Article and the production quantity at the same facility and shall submit a certification to the effect with each First Article. (J) The test report (2 copies) shall be in accordance with MIL-STD-831, unless otherwise specified on the DD1423, and shall be submitted via the cognizant DCMC to NAVSUP, ATTN: (Cite name and code in Block 10.a of the SF33). The DCMC shall provide comments on Form DD1222 (2 copies) which shall be forwarded with the test report. Approval of the test report is the PCO's responsibility. Upon notification of approval, condition approval, the ACO shall execute the DD250 to indicate Government acceptance of the test report. 4.14 Alternate Offers - Waiver of First Article Approval Requirements. (The following provisions supersede any waiver of First Article Approval Requirements terms set forth in clause 52.209-3 or 52.209-4 as appropriate) (A) Unless otherwise specified in the solicitation, NAVSUP WSS reserves the right to waive the First Article Approval Requirements specified herein for offerors who have previously furnished identical production articles accepted by the Government or the Original Equipment Manufacturer/Prime Manufacturer. An offeror requesting waiver of First Article Requirements shall submit evidence with its offer establishing that: (I) the last production unit was delivered within three (3) years of the issue date of this solicitation, and (II) the production location to be used for this requirement is the same as used for the previous production run. Additionally, the offeror shall submit a certification, to be executed by the officer or employee for the offer, stating that: (I) the articles to be provided will be produced using the same facilities, processes, sequences of operations and approved subcontractors as those previously delivered and accepted by the Government or the Original Equipment Manufacturer/Prime Manufacturer, and (II) the previous production units were manufactured without Material Review Board disposition or waiver/deviation request or rejection of pre-production samples for cause. (NOTE: This certification concerns a matter within the jurisdiction of an agency of the United States and the making of a false, fictitious, or fraudulent certification may render the maker subject to prosecution under Title 18, United States Code, Section 1001.) (B) Offerors requesting waiver of First Article Approval Requirements under the provisions of this clause are cautioned to submit two prices for articles required herein - one that is based on compliance with the First Article Approval Requirements and one that is based on a waiver of such requirements. Where an offeror submits only one price and fails to clearly state that the price is based on waiver of the First Article Approval Requirements it will be deemed to be based on compliance with the First Article Approval Requirements (C) In the event of the First Article Approval Requirement is granted, the delivery schedule for the production items shall be reduced by the number of days designated for delivery of First Article Test unit plus the number of calendar days indicated for the government notification of conditional approval or approval. These requirements are specified in the quality assurance section of this solicitation. If the offeror is unable to meet the desired schedule, he shall insert below the alternate delivery schedule he offers to the government. Offeror's Proposed Alternate Delivery Schedule (Based on waiver of First Article Approval Requirements) Within Days: Item No. _____________ Quantity:_______ After Date of Contract:_________ 5. PACKAGING- MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE 6. NOTES - NOT APPLICABLE THIS IS AN ALRE CRITICAL SAFETY ITEM. FOR DRAWING UPDATES, SEE ATTACHED NAWC LKE DRAWING UPDATE SHEET. (FOR NAVSUP REFERENCE ONLY: TDR 21-10057 PROCUREMENT TDR. THE COMPONENTS BEING ACQUIRED UNDER THIS SOLICITATION HAVE BEEN CLASSIFIED AS "CRITICAL" REQUIRING ENGINEERING SOURCE APPROVAL BY THE NAVAL AIR SYSTEMS COMMAND. ONLY THOSE COMPANIES WHO HAVE SUBMITTED REQUESTS FOR SOURCE APPROVAL AND BEEN APPROVED WILL BE ELIGIBLE FOR AWARD UNDER THIS SOLICITATION ANY COMPANY NOT PREVIOUSLY APPROVED MAY SUBMIT A SOURCE APPROVAL REQUEST AS OUTLINE LATER IN THIS SOLICITATION. \ DATE OF FIRST SUBMISSION=210 DAC block 6: forward additional copy to aso code cited in block 10.A on page 1. ALL CERTIFICATIONS, TEST REPORTS, IN-PROCESS INSPECTION DOCUMENTS NEEDED TO SUBSTANTIATE PRODUCT QUALITY SHALL BE AVAILABLE AT TIME OF FIRST ARTICLE INSPECTION AT CONTRACTORS FACILITY. NOFICATION OF 14 DAYS PRIOR TO PRESENTATION FOR INSPECTION MUST BE GIVEN TO ROY JANNEY NAWC QA AF FAX (732) 323-1381. DATA REQUIREMENTS: COPIES OF ALL APPAROVED REQUEST FOR DEVIATIONS AND WAIVERS (C1) RADIOGRAPHIC INPSECTION OF WELDS (AS REQUIRED) PER DWG. 506311 (C2) HYDROSTATIC TRSTING IAW MPR 34 PER DWG. 506311 DIMENSIONAL INSPECTION PER DWG. 506311 WELDING AND INSPECTION AS REQUIRED IAW NAVSEA S9074-AR-GIB-010/278 PER DWG. 506311 PART IDENTIFICATION PER DWG. 506311 MATERIAL AND MILL CERTIFICATIONS IAW MPR 34 PER DWG. 506311 MAGNETIC PARTICLE INSPECTION (AFTER HYDROSTATIC TEST) IAW MPR 34 PER DWG. 506311 HEAT TREAT IAW MPR PER DWG. 506311 CHARPY TEST IAW MPR 34 PER DWG. 506311 TENSION TEST IAW MPR 34 PER DWG. 506311 HARDNESS TEST IAW MPR 34 PER DWG. 506311 DATE OF FIRST SUBMISSION=ASREQ DATE OF SUBSEQUENT SUBMISSION=ASREQ Block 6: Forward additonal copy to ASO code cited in block 10.A on page 1. RECEIPT INSPECTION: AT CONTRACTORS FACILITY: ALL CERTIFICATIONS, TEST REPORTS, IN-PROCESS INSPECTION DOCUMENTS NEEDED TO SUBSTANTIATE PRODUCT QUALITY SHALL BE AVAILABLE WITH PRODUCTION UNITS WHEN PRESENTED FOR RECEIPT INSPECTION AT CONTRACTORS FACILITY. NOTIFICATION OF 14 DAYS PRIOR TO PRESENTATION FOR INSPECTION MUST BE GIVEN TO ROY JANNEY NAWC QA AF FAX(732) 323-1381. DATA REQUIREMENTS: COPIES OF ALL APPAROVED REQUEST FOR DEVIATIONS AND WAIVERS (C1) RADIOGRAPHIC INPSECTION OF WELDS (AS REQUIRED) PER DWG. 506311 (C2) HYDROSTATIC TRSTING IAW MPR 34 PER DWG. 506311 DIMENSIONAL INSPECTION PER DWG. 506311 IRED WELDING AND INSPECTION AS REQUIRED IAW NAVSEA S9074-AR-GIB-010/278 PER DWG. 506311 PART IDENTIFICATION PER DWG. 506311 MATERIAL AND MILL CERTIFICATIONS IAW MPR 34 PER DWG. 506311 HEAT TREAT IAW MPR PER DWG. 506311 CHARPY TEST IAW MPR 34 PER DWG. 506311 TENSION TEST IAW MPR 34 PER DWG. 506311 HARDNESS TEST IAW MPR 34 PER DWG. 506311 ALRE CSI parts require certification. When certified, an ALRE part is marked with a Material Identification Code (MIC). NAWCADLKE QA will provide the MIC to DCMA if the component is source accepted, and after receipt of all associated data. Application of MIC shall be in the same methodology asthe drawing note for part marking, and in same area as part marking (next to, above, or below). RECEIPT INSPECTION AND CERTIFICATION OF TOP ASSEMBLY: THIS TOP ASSEMBLY (P/N 506311-1) IS THE NEXT HIGHER ASSEMBLY OF A CSI AND IS THEREFORE ALSO CSI. ACCORDINGLY THIS T/A SHALL BE CERTIFIED AND MARKED AS APPROPRIATE; CONTRACTOR ASSIST AND PART MARKING AS SPEPCIFIED APPLIES. CERTIFICATION FOR THIS TOP ASSEMBLY WILL BE BASED ON AND CONSIST OF 1) SUCCESSFUL COMPLETION OF INSPECTIONS FOR CRITICAL AND MAJOR CHARACTERISTICS OF P/N 506311-1. 2) VERIFICATION THAT THE CSI COMPONENETS CONTAINED WITHIN THE ASSEMBLY HAVE BEEN PRPERLY CERTIFIED AND MARKED DURING AN INTERIM OR IN-PROCESS INSPECTION EVENT. 3) COMPLETION OF THE ADDITIONAL QUALITY ASSURANCE OVERSIGHT ACTIONS (INSPECT, VERIFY, OR WITNESS) FOR ALL OTHER FEATURES, DIMENSIONS, AND/OR ATTRIBUTES OF P/N 506311-1 AS SPECIFIED ELSE WHERE IN THE CONTRACT FOR THE AUTHORIZED GOVERNEMENT QUALITY ASSURANCE TO ACCOMPLISH, AND 4) COMPLETION OF THE ADDITIONAL QUALITY ASSURANCE OVERSIGHT ACTIONS (INSPECT, VERIFY, OR WITNESS) FOR ALL OTHER FEATURES, DIMENSIONS,AND/OR ATTRIBUTES FOR ALL OTHER PART NUMBERS THAT COMPRISE THE TOP ASSEMBLY AS SPECIFIED ELSEWHERE IN THE CONTRACT FOR THE CONTRACT FOR THE AUTHORIZED GOVERNMENT QUALITY ASSURANCE REPRESENTATIVE TO ACCOMPLISH. - (C1) RADIOGRAHIC INSPECTION IAW T9074-AS-GIB-010/271 PER NOTE 9 OF DWG. 506311. - (C2) HYDROSTSTAIC TEST (PRIOR TO MAGNETIC PARTICLE INSPECTION IAW MPR 34 AND DWG. 506311 CONTRACTOR ASSIST AND PART MARKING: THE CONTRACTOR SHALL ASSIST ON THE INSPECTIONS (BOTH FINAL & INTERIM) REQUIRED THAT ARE NECESSARY TO CERTIFY THE CRITICAL ITEMS SPECIFIED HEREIN. THE CONTRACTOR SHALL PROVIDE ADEQUATE FACILITIES, INSPECTIONS EQUIPMENT, AND SKILLED PERSONNEL, TO SUPPORT THE NAVAIR INSPECTOR IN THE CONDUCT OF THE INTERIM INSPECTIONS. THE CONTRACTOR SHALL PROVIDE GAUGES, TOOLS, FIXTURES, AND JIGSNECESSARY TO PERFORM THE INSPECTIONS. THE CONTRACTOR SHALL ALSO PROVIDE P SUFFIENT RIGGING/MATERIAL HANDLING SERVICES AND MANPOWER TO SETUP/CONFIGURE/ OPERATE EQUIPMENT & MACHINES USED TO ACCOMPLISH THE INSPECTION TASK. THIS CONTRACTOR ASSIST REQUIREMENT SHALL BE APPLICABLE TO 100% OF THE PRODUCTION QUANTITIES. AS PART OF THE MRI PROCESS, THE NAVAIR QA REPRESENTATIVE WILL, PROVIDE IN WRITING, A CERTIFICATION NUMBER ALONG WITH DIRECTION FOR MARKINGTHE CRITICAL SAFETY ITEMS. (CSI). DATE OF FIRST SUBMISSION=ASREQ DATE OF SUBSEQUENT SUBMISSION=ASREQ block 6: forward additional copy to aso code cited in block 10.A on page 1. bELD PROCEDURES: WELD PROCEDURES IAW NAVSEA S9074-AR-GIB-010/278 PARA 4.2.1 PER DWG. 506311. APPROVAL OR REASON FOR DOSAPPROVAL SHALL BE GIVEN BY NAVAIRWARCENACDIVLKE VIA THE PCO NLT 45 DAYS AFTER DISAPPROVAL. NAVAIR LAKEHURST CODE BL14000 BLDG 596 LAKEHURST, NJ 08733 NAVAIRWARCENACDIVLKE CODE BL32300 BLDG 562 LAKEHURST, NJ 08733 NAVAIRWARCENACDIVLKE CODE Bl41600 B148-2 HWY 547 LAKEHURST, NJ 08733 WELD PROCEDURES QUALIFICATION REPORT: THE WELD PROCEDURE QUALIFIACTION TEST REPORT, INCLUDING ALL SUPPORTING TEST REPORTS AND DOCUMENTATION, IAW NAVSEA S9074-AQ-GIB-010/248 PARA 4.2.3 AND 4.6 PER DWG. 506311. APPROVAL OR REASON FOR DISAPPROVEL SHALL BE GIVEN BY NAVAIRWARCENACDIVLKE VIA THE POC NLT 45 DAYS AFTER DISAPPROVAL NAVAIR LAKEHURST CODE BL41600 BLDG 148-2 LAKEHURST, NJ 08733 NAVAIR LAKEHURST CODE BL14000 BLDG 596 LAKEHURST, NJ 08733 NAVAIRWARCENACDIVLKE CODE BL32300 BLDG 562 LAKEHURST, NJ 08733 WELDER PERFORMANCE QUALIFICATION TEST REPORT P WELD PROCEDURE QUALIFICATION TEST REPORT, INCLUDING ALL SUPPORTING TEST REPORTS AND DOCUMENTATION, IAW NAVSEA S9074-AQ-GIB-010/248 para 5.2 PERper Drawing 506311. DATE OF FIRST SUBMISSION: 30 DAYS PRIOR TO PRODUCTION PROVIDE QUALIFICATION EVIDENCE FOR ALL WELDERS ADDRESSES FOR NAVAIR: NAVAIR LAKEHURST CODE BL41600 BLDG 148 LAKEHURST, NJ 08733 NAVAIRWARCENACDIVLKE CODE BL32300 BLDG 562 LAKEHURST, NJ 08733 LEVEL III CERTIFICATION EVIDENCE OF LEVEL III CERTIFICATION IAW T9074-AS-GIB-010/271 PARA 1.6 FOR THE INDIVIDUAL WHO APPROVED THE WEKDERS QUALIFICATION TRAAINING PROGRAM IAW NAVSEA S9074-AQ-GIB-248 PARA 5.2.3.1, PER DWG. 506311 ADDRESSES FOR NAVAIR: NAVAIRWARCENACDIVLKE CODE BL41600 BLDG 148-2 LAKEHURST, NJ 08733 NAVAIRWARCENACDIVLKE CODE BL32300 BLDG 562 LAKEHURST, NJ 08733 VISUAL INSPECTION WRITTEN PROCEDURE REPORT VISUAL INSPECTION WRITTEN PROCEDURE TO BE USED TO VISUALLY INSPECT ALL WELDS IAW T9074-AS-GIB-010/271 PARA 8.3 AND 1.7 THRU 1.7.3 PER DWG. 506311 NAVAIRWARCENACDIVLKE CODE BL41600 B148-2 HWY 547 LAKEHURST, NJ 08733 NAVAIRWARCENACDIVLKE CODE BL32300 BLDG 562 LAKEHURST, NJ 08733 WELDER QUALIFICATION TRAINING WRITTEN PROCEDURE REPORT EVIDENCE OF APPROVAL OF THE WELDER QUALIFICATION TRAINING PROGRAM IAE NAVSEA S9074-AQ-GIB-010/248 PARA 5.2.3.1(d), PER DWG. 506311 NAVAIRWARCENACDIVLKE CODE BL41600 B148-2 HWY 547 LAKEHURST, NJ 08733 NAVAIRWARCENACDIVLKE CODE BL32300 BLDG 562 LAKEHURST, NJ 08733 WELDER MAINATENANCE QUALIFICATION REPORT EVIDENCE OF MAIANTENANCE FOR ALL WELDERS IAW NAVSEA S9074-AQ-GIB-010/248 PARA 5.2.11 AND 5.2.12 PER DWG. 506311 NAVAIRWARCENACDIVLKE CODE BL41600 B148-2 HWY 547 LAKEHURST, NJ 08733 NAVAIRWARCENACDIVLKE CODE BL32300 BLDG 562 LAKEHURST, NJ 08733 DATE OF FIRST SUBMISSION=ASREQ block 6: forward additional copy to aso code cited in block 10.A on page 1. RADIOGRAHIC INSPECTION REPORT RADIOGRAHIC INSPECTION OF WELDS IAW T9074-AS-GIB-010/271 PER DWG. 506311 NAVAIWARCENACDIVLKE CODE BL41600 BLDG 148 HWY 547 LAKEHURST, NJ 08733