16--CONTROL BOX ASSY, IN REPAIR/MODIFICATION OF
CONTACT INFORMATION|4|N762.01|Kelly Sickel|215-697-2243|kelly.sickel@navy.mil| ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2016)|19|||||||||||||||||||| HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT|8|x|... CONTACT INFORMATION|4|N762.01|Kelly Sickel|215-697-2243|kelly.sickel@navy.mil| ITEM UNIQUE IDENTIFICATION AND VALUATION (MAR 2016)|19|||||||||||||||||||| HIGHER-LEVEL CONTRACT QUALITY REQUIREMENT|8|x|||||||| WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (DEC 2018)|16|Invoice and receiving report (combo) type|N/A|TBD|N00383|TBD|TBD|SEE SCHEDULE|TBD|||TBD|||||| NAVY USE OF ABILITYONE SUPPORT CONTRACTOR - RELEASE OF OFFEROR INFORMATION (3-18))|1|| EQUAL OPPORTUNITY (SEP 2016)|2||| EQUAL OPPORTUNITY FOR VETERANS (JUN 2020)|4||||| WARRANTY OF SUPPLIES OF A NONCOMPLEX NATURE (JUN 2003)|6|12 months|60 days after discovery of defect||||| EQUAL OPPORTUITY FOR WORKERS WITH DISABILITIES (JUN 2020)|2||| BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM - BASIC(DEVIATION 2020-O0019) (JUL 2020))|3|||| ALTERNATE A, ANNUAL REPRESENTATIONS AND CERTIFICATIONS (APR 2020)|13|||||||||||||| BUY AMERICAN-FREE TRADE AGREEMENTS-BALANCE OF PAYMENTS PROGRAM CERTIFICATE (DEVIATION 2020-O0019) (JUL 2020))|3|||| BUY AMERICAN--BALANCE OF PAYMENTS PROGRAM (NOV 2014)|1|| ROYALTY INFORMATION (APR 1984)|1|| ANNUAL REPRESENTATIONS AND CERTIFICATIONS (MAR 2020)|13|336413|1,250|||||||||||| NOTICE OF PRIORITY RATING FOR NATIONAL DEFENSE, EMERGENCY PREPAREDNESS, ANDENERGY PROGRAM USE (APR 2008))|2||x| EVALUATION CRITERIA AND BASIS FOR AWARD -|1|| THIS REQUEST FOR QUOTE (RFQ) IS FOR THE REPAIR OF: NSN: 1680 016216695 QUANTITY: SIX (6) EA IF A FIRM FIXED PRICE (FFP) CANNOT BE DETERMINED, PLEASE INFORM THE PCO. THESE ITEMS REQUIRE GOVERNMENT SOURCE APPROVAL PRIOR TO AWARD. IF YOU ARE NOT AN APPROVED SOURCE, YOU MUST SUBMIT, TOGETHER WITH YOUR PROPOSAL, THEINFORMATION DETAILED IN THE NAVSUP WSS SOURCE APPROVAL BROCHURE WHICH CAN BE OBTAINED ONLINE AT https://www.navsup.navy.mil/public/navsup/wss/business_opps/ UNDER "COMMODITIES." OFFERS RECEIVED WHICH FAIL TO PROVIDE ALL DATA REQUIRED BY THE SOURCE APPROVAL BROCHURE WILL NOT BE CONSIDERED FOR AWARD UNDER THIS SOLICITATION. PLEASE NOTE, IF EVALUATION OF A SOURCE APPROVAL REQUEST SUBMITTED HEREUNDER CANNOT BE PROCESSED IN TIME AND / OR APPROVAL REQUIREMENTSPRECLUDE THE ABILITY TO OBTAIN SUBJECT ITEMS IN TIME TO MEET GOVERNMENT REQUIREMENTS, AWARD OF REQUIREMENT MAY BE CONTINUED BASED ON FLEET SUPPORT NEEDS. 1. SCOPE 1.1 . Markings shall be in accordance with MIL-STD-130. 1.2 The components being acquired under this solicitation have been classified as Flight Critical requiring engineering source approval by the Naval Air Systems Command. Only those companies who have submitted requests for source approval and been approved will be eligible for award under this solicitation. Any company not previously approved may submit a Source Approval Request to the contracting officer, Naval Inventory Control Point, (See Block 10 of the SF33 for name and code). The Source Approval Request shall contain the following documentation and shall be submitted by the closing date of this solicitation: (A) Copy of complete configuration drawings for a similar item(s) which your company has produced within the past three years, including test procedures for which your company (1) has been qualified to manufacture and (2) which is similar, i.e., requires the same materials, manufacturing processes, inspections, tolerances and similar application as the item(s) for which you are seeking approval. (B) Copy of the complete process/operation sheets used to manufacuture the similar item, including but not limited to, detailed shop sketches. These plans must note those operations and processes performed by subcontractors/ vendors. (C) Complete copies of purchase orders, shipping documents, etc. that document delivery of production quantities of the part to the Original Equipment Manufacturer or Military service. Provide the most recent copies of the documents. (D) A detailed comparative analysis of the differences/similarities between the similar part and the part(s) for which you are seeking approval. This analysis should include materials, configuration, tolerances, process requirements, dimensions, castings, forgings, etc. (E) Copy of inspection method sheets used in the manufacturing and at final inspection. These sheets should include actual tolerance, print requirements, inspection devices, sources performing the operation and level of inspection. Critical characteristics should be discernible from all other characteristics. The above requirements are a subset of requirements specified in the ASO Source Approval Information Brochure dated January 1995. The submission of this data subset is contingent upon and in consideration of the submitting contractor meeting all other requirements specified in this solicitation to include a bilateral agreement with MDA which includes availability of complete data, MRB disposition, etc. Any company not having such agreement, but desiring to seek engineering source approval, will be required to submit data meeting all requirements of the ASO/NAVICP Source Approval Brochure. 1.3 Articles to be furnished hereunder shall be repaired, tested and inspected in accordance with the terms and conditions specified in the Requirements Section of this document. 1.3.1 Any item contracted for repair SHALL have a Statement of Work to ensure compliance with all repair procedures and requirements. Repair of: CONTROL BOX ASSY ;1680-01-621-6695; NSN , ;3890AS003548-01; Part Number, Shall be performed IAW: CONTROL BOX ASSY ;REPAIR/OVERHAUL/INSPECT IAW APPLICABLE REPAIR MANUALS, TECHNICAL SPECIFICATIONS, ENGINEERING ORDERS AND DRAWINGS.REV J CALLED OUT ON REPAIR TDR 20-10030.; Publication (s). 1.3.2 There will be no repair deviation from the approved written procedures without review and acceptance by the Basic Design Engineer. All requests for Waiver/Deviation shall be via Form 1694 routed throught the Local DCMA/ACO office for review and recommendations via form 1998. 2. APPLICABLE DOCUMENTS - NOT APPLICABLE 3. REQUIREMENTS 3.1 1.0 GENERAL 3.1.1 This Statement of Work (SOW) establishes the criteria for repair and testing /inspection of the subject item. It includes inspection, component repair and replacement,reassembly and testing procedures required to return units back into a servicable condition. 3.2 2.0 DEFINITIONS. 3.2.1 CONTRACTOR: Is defined as the successful offeror awarded a contract, orderor issued a project work order. The term "contract" encompasses a contract, an order, or a project work order. 3.2.2 OVERHAUL: An overhauled part is one which has been disassembled, cleaned, inspected, repaired as necessary (by replacing or repairing all components which have been found to exceed limits established by the repair/overhaul manual) reassembled and tested in accordance with the approved repair/overhaul manual listed in this SOW and returned to a Ready for Issue (RFI) condition (Refer to contract schedule for items to be overhauled). 3.2.3 REPAIR: A repaired part is one which has been restored to a Ready for Issue(RFI) condition (by replacing or repairing those components found to be defective, broken, damaged or inoperative during the initial evaluation and troubleshooting phase) and tested in accordance with the approved repair/overhaul manual listed in this SOW (Refer to contract schedule for items to be repaired). 3.3 3.0 SCOPE 3.3.1 GENERAL. The items to be furnished hereunder shall be overhauled, upgraded,repaired, tested, inspected, and accepted in accordance with the terms and conditions specified in this contract. Unless expressly provided Government Furnished Property, including equipment such as fixtures, jigs, dies, patterns, mylars, special tooling, special test equipment, or any other manufacturing aid required for the repair, manufacture, and/or testing of the subject item(s) will not be provided by the Government and shall be the responsibility of the contractor. The foregoing applies notwithstanding any reference to such equipment or the furnishing thereof that may be contained in any drawing, manual, or specification for the contract items. 3.3.2 REPAIR UPGRADE REQUIREMENTS:The contractor shall provide the necessary facility, labor, materials, parts, and test and tooling equipment required to to return the following items to a Ready For Issue (RFI) condition: CONTROL BOX ASSY ;3890AS003548-01; P/N, ;1680-01-621-6695; NSN, ;REPAIR/OVERHAUL/INSPECT IAW APPLICABLE REPAIR MANUALS, TECHNICAL SPECIFICATIONS, ENGINEERING ORDERS AND DRAWINGS.; Tech Publications 3.3.3 RFI is defined as that condition allowing the items to perform properly and reliably in an operational environment in a manner they were intended to operate.The contractor must perform all repairs/upgrades at the facility identified within this SOW. Repairs performed by the contractor or subcontractor shall be performed in accordance with the specified drawings and repair manual(s). 3.4 Changes to such manuals used for repairs under this contract, or changes to drawings or specifications used in the manufacture of parts utilized in these repairs, require Procuring Contracting Officer (PCO) approval in accordance with the Configuration Management provisions of this Statement of Work or contract. Under no circumstances should the repair, test, and inspection extend beyond the requirements of this paragraph unless authorized by the Government QAR.In addition, requests for approval of changes to a repair source or repair facility shall be submitted in writing to the PCO prior to making any such change. 3.4.1 Any repairs performed using unapproved changes to such manuals, drawings, specifications, or changes to repair source or facility are done at the contractor's own risk. If the Government disapproves the requested change, the contractor shall replace any delivered items repaired using such unapproved manuals,drawing, specification, repair source or repair facility change. The contractor is not entitled to any equitable adjustment to the contract price or terms based on the Government's disapproval of a requested change to manuals, drawings, specifications, or to a repair source or facility. 3.4.2 References on Drawings and Specifications:For repair and overhaul purposes only. All references to the "prime contractor" or the "actual manufacturer" appearing on the drawings and / or specifications or technical data furnished by the Government shall be read as the "Government Designated Agency" 3.4.3 Process Control Documentation: The contractor shall prepare and maintain repair procedures, and test / inspection information / procedures which shall be made available to the Government for review and approval. The procedures shall include sequential diagrams of processes, as well as the performance specifications to perform the testing / inspection procedures. Those processes shall be frozen after approval of the inspection / Test. 3.4.4 Beyond Economical Repair (BER). An item is BER if the cost of the repair exceeds 75% of the production quantity price to replace the item, current at time of award. This replacement price is for the purposes of BER determinations only, and may not be used or relied on by the offeror in the pricing of the repairs required by this contract. Items determined BER are not included in the contract price. The contractor shall obtain written concurrence from DCMA for all units determined by the contractor to be BER. All such determinations, including the basis for the determination, the repair required, the proposed price to repair and the DCMA written concurrence shall be provided by the contractor to the PCO, with a copy to the inventory manager. After receipt of the required documentation, the PCO shall provide the contractor disposition instructions or contractual authority for repair of the item. The contractor is not authorized to proceed with the repair until notification to proceed is received from the PCO. Any disposal ordered shall be performed by the contractor in accordance with all applicable regulations and in accordance with all DCMA disposal procedures and requirements. 3.4.5 Missing on Induction (MOI). A Weapons Repairable Assembly (WRA) is subject to this MOI provision if the item received by the contractor for repair is missing one or more Shop Replaceable Assemblies (SRAs). Contractor replacement of MOI SRAs is not included in the contract price. The contractor shall immediately notify DCMA when an item is received with MOI SRA(s) and shall obtain written verification from DCMA for all WRAs determined to have MOI SRA(s). The contractor shall provide all such determinations, including identification of the missing SRA(s), and the DCMA written verification, to the Inventory Manager with a copy to the PCO and ACO prior to induction and/or repair of the WRA. The contractor shall not induct and/or repair WRAs with MOI SRAs until instructions on how to proceed are provided to the contractor by the Inventory Manager (where no adjustment price to the contract is required) or by the PCO. Items received by the contractor missing consumable parts are not MOI items. Rather, repair of such items and replacement of the missing consumable parts are included in the contract price and the item shall be inducted and repaired by the contractor under this contract. 3.4.6 Replacing Failed or Missing Shop Replaceable Assembly (SRA) when repairinga Weapons Replaceable Assembly (WRA). 3.4.7 A. When the contractor believes one or more SRA(s) within a WRA are either: 3.4.8 Beyond Economic Repair (BER) or Beyond Repair (BR) i. e. the unit is not capable of being repaired because of the extent of physical damage), or Missing on Induction (MOI), the contractor shall obtain written verification from DCMA and advice from the Inventory Manager whether a SRA may be replaced by one or more of the following options: Ship in place from an existing spares or repair contract, if any, MILSTRIP the SRA(s), otherwise be provided direction for obtaining the SRA(s) at no cost to the contractor.The detailed procedures are set forth in Section 6.0 of the WEB-BASED COMMERCIAL ASSET VISIBILITY (CAV) STATEMENT OF WORK. 3.4.9 B.When not otherwise provided for (or precluded) by other terms of this contract, the contractor may seek written authorization to replace failed SRA(s) with Ready For Issue SRA(s). When authorized, the procedures set forth in paragraph 3.0 of Section 6.2 of the WEB-BASED COMMERCIAL ASSET VISIBILITY (CAV) STATEMENT OF WORK shall be followed. 3.4.10 Over and Above Repair (OAR). An item sent to the contractor shall be considered to require over and above (OAR) repair effort if the repair required is not the type of repair that would be anticipated as a result of normal Navy operation of the item and is not included in the contract pricing due to the nature or scope of the repair needed for that particular item. Therefore, repair of OAR items may be subject to equitable adjustment. The Contractor shall obtain written concurrence from DCMA for all units determined by the contractor to require OAR effort. All such OAR determinations, including the basis for the determination, the repair required, the proposed price to repair and the DCMA written concurrence, shall be provided by the contractor to the PCO prior to undertaking repair of the item. After receipt of the required documentation, the PCO shall provide the contractor disposition instructions or contractual authority for repair of the item. Any ordered disposal shall be performed by the contractor in accordance with all applicable regulations and DCMA disposal procedures and requirements. 3.5 4.0 PARTS AND MATERIALS 3.5.1 General. The contractor is responsible for supplying all parts and material necessary to perform the required repairs under this contract unless parts or material are specifically identified as Government Furnished Material (GFM). All parts and material used in performance of this contract shall be in accordance with the latest approved revision of applicable drawings and specifications and shall be new in accordance with FAR 52.211-5, Material Requirements, which is incorporated by reference herein. Authorization to use other than new material as defined by FAR 52.211-5 requires written approval from the PCO. In addition, cannibalization must be approved by the PCO. Cannibalization of units that have not been inducted is not typically authorized and requires specific approval by the PCO. 3.5.2 The contractor shall ensure it has access for the duration of this contract to updated drawings and specifications for parts and material required for repairs performed under this contract. Any change to such parts/material drawings or specifications requires Government approval in accordance with the Configuration Management provisions of this Statement of Work. Written approval from the PCO must be obtained prior to any change to the manufacturing source or manufacturing facility for all parts which require source approval, unless the contractor is the Design Control Agent (DCA) (i.e. the entity responsible for maintaining the latest configuration data) for the the contract item. If the contractor is the DCA, the contractor may approve approve changes to manufacturing source or manufacturing facility for all parts, including those which require source approval. Any repairs performed using unapproved changes to such drawings, specifications or manufacturing source or facility are done at the contractor's own risk. If the Government disapproves the requested change, the contractor shall replace any delivered items repaired using such unapproved change. The contractor is not entitled to any equitable adjustment to the contract price or terms based on the Government's disapproval of a requested change to the drawings, specifications or manufacturing source or facility. 3.5.3 Purchased Material Control and Parts Control. The contractor shall establish and maintain a system of control over purchased parts and material. Such controls shall, at a minimum, assure that the parts and and material purchased are in compliance with the requirements of this contract. 3.5.4 Receiving Inspection of Purchased Parts and Material. (1)Purchased items shall be inspected upon receipt at the contractor's facility to assure conformance with all requirements of the applicable drawings and specifications or (2)the contractor shall provide prior to the contract award evidence for Government review and approval of a purchased parts and material system which provides for the inspections to assure conformance with all requirements of the applicable drawings and specifications. Evidence of such inspections of such inspections shall be maintained by the contractor or subcontractor for Government review.The inspection report shall, at a minimum, include a record of all dimensional data (coordinate/positional), material, finish, and process with appropriate pass/fail criteria such as certifications and actual dimensonal readings. 3.5.5 ^^^NOTE^^^PART CANNIBALIZATION IS NOT AUTHORIZED UNLESS SPECIFICALLY APPROVED BY NAVSUP WSS AND THE BDE. 3.5.6 3.6 SOURCE AND LOCATION OF REPAIR SOURCE: 3.6.1 The contractor shall specify the name of the Source/Division performing the work and the actual location where work will be performed. CONTROL BOX ASSY ;GENERAL ATOMICS; Company Name , ;SAN DIEGO, CA 92121-1122; Address , ;4V360; Cage Code inspection will be accomplished on the contractor's equipment 3.7 5.0 CONTRACTOR QUALITY REQUIREMENTS: 3.7.1 Quality Program. The Contractor shall establish, implement, document and maintain a quality system that ensures conformance to all applicable requirements of ISO 9001/ SAE AS9100. The Contractor's quality management system/program shall be designed to promptly detect, correct and prevent conditions that adversely affect quality. 3.7.2 Calibration System Requirements. Contractor shall maintain a calibration system that meets the requirements of ANSI/NCSL Z540.3, ISO-10012-1 or an equivalent calibration program acceptable to the Government. 3.8 6.0 CONFIGURATION MANAGEMENT (CM): 3.8.1 The contractor shall maintain a configuration management plan in accordance with the provisions of NAVSUP WSS configuration management clause NAVICPIA18. (Refer to contract). 3.9 7.0 MARKINGS. 3.9.1 Marking shall be as indicated in the contract when applicable. 3.10 8.0 STORAGE; 3.10.1 The contractor shall provide a proper enclosed warehouse environment for both material items awaiting repair and assets which have been repaired and are awaiting shipment to ensure the items are not damaged while being stored. 4. QUALITY ASSURANCE 4.1 . Mandatory Inspection Requirements: 100% Procurement Contracting Officer (PCO) mandatory inspection is required and shall be accomplished at source under the surveillance and final approval of the cognizant DCMAO Quality Assurance Representative (QAR). During production, mandatory inspection is required to be accomplished by the contractor as follows: A. Level of Inspection (LOI). 1. Critical characteristics: 100% inspection shall apply. 2. Major and Minor characteristics: LOI shall be in accordance with a sampling plan acceptable to the QAR. B. Critical characteristics: ;The contractor shall accomplish 100% inspection and/or testing of all critical,and/or requirements identified in the drawings, drawing notes, and process and Results shall consist of actual dimensions, measurements, and test outcomes and included in the test report.; C. Major and Minor characteristics 1. Shall be defined by the contractor subject to QAR concurrence, unless defined on applicable drawings and associated specifications. 4.2 FINAL INSPECTION REQUIREMENT:Due to the critical nature of this item, representatives of the buying office/and the cognizant field activity, NAWC Lakehurst, shall be notified by the successful contractor at least 14 days prior to presentation to the DCM QAR of the items for final inspection so that they may have the option of witnessing the final inspection. The contractor shall notify by email or TELEFAX PCO and NAWC Lakehurst QA ;LONNIE WHITE NAWC QA REP AT FAX (732) 323-4986; to arrange for the final inspection.The authority of the QAR shall not be abrogated. If the notification is not given to both sites then the QAR shall not accept the units. 4.3 IN PROCESS INSPECTION REQUIREMENTS: Due to the critical nature of this item it is necessary to conduct in-process inspections on critical component features, attributes, or manufacturing processes. The contractor shall notify the PCO and NAWC via email or TELEFAX PCO and NAWC Lakehurst QA ;LONNIE WHITE NAWC QA REP AT FAX (732) 323-4986; to arrange for the in-process inspection. A minimum of 10 days is needed for advance notice for each occurrence. The authority of the QAR shall not be abrogated. The QAR shall verify that timely notification was given all parties listed below. CHARACTERISICS TO BE INSPECTED: ;NAWCADLKE has the option to witness the interim inspections. The below interim location. i. P/Ns 3890AS004455-01, 3890AS004439-01, 3890AS003764-01, 3890AS003767-01; Assbe IAW IPC-A-610, Class 3. ii. P/N 3890AS004377-01; Test IAW Test Procedure 3300P00473iii. P/Ns 3890AS004455-01, 3890AS003764-01, 3890AS003767-01, 3890AS004377-01, a(a) After completion of the thermal test IAW the ESS Test Procedures: -(i) Verify serial numbers of UUTs are recorded with Test Record -(ii) Verify correct number of cycles IAW ESS Test Procedure -(iii) Verify UUT reach required temperature limits -(iv) Verify required UUT waspowered on for the required amount of time per ESStest procedure -(v) Verify chamber temperature and thermal couples and UUT input power charts ar -(vi) attached to Test Record (b) After completion of the vibration test IAW the ESS Test Procedure: (i) Verify print-out of exposure; correct profile, time, and no anomalies (ii) Verify serial numbers of UUTs are recorded with Test Record; ; ; ; ; ; ; ; ; ; ; 5. PACKAGING- MIL-STD 2073 PACKAGING APPLIES AS FOUND ELSEWHERE IN THE SCHEDULE 6. NOTES - NOT APPLICABLE THIS IS A ALRE CRITICAL SAFETY ITEM. FOR DRAWING UPDATES, SEE ATTACHED NAWC LKE DRAWING UPDATE SHEET. NAVSUP REFERENCE ONLY: (20-10030):REPAIR TDR BE ADVISED THAT REFERENCED REPAIR TDR FOR THIS CSI ITEM IS PART OF THIS PENDING REPAIR ORDER AND SHALL BE REVIEWED BY CONTRACTOR AND SHALL ADHERED TO AS SPECIFEID PER THE TDR OR DRAWING UPDATE SHEET PROVIDED BY THE PCO. ANY QUESTIONS/CONCERNS SHOULD BE FORWARED TO THE NAVSUP ALRE TECHNICAL TEAM VIA THE PCO. THE COMPONENTS BEING ACQUIRED UNDER THIS SOLICITATION HAVE BEEN CLASSIFIED AS "CRITICAL" REQUIRING ENGINEERING SOURCE APPROVAL BY NAVAL AIR SYSTEMS COMMAND ONLY THOSE COMPANIES WHO HAVE SUBMITTED REQUEST FOR SOURCE APPROVAL & BEEN APPROVED WILL BE ELIGIBLE FOR UNDER THIS SOLICITATION ANY COMPANY SUBMIT A SOURCE APPROVAL REQUEST AS OUTLINED IN THIS SOLICITATION. TDR COMMENTS Please see attached Enclosures for the line sheet to be applied to 20-10030. For drawings 3890AS003548-01, 3890AS004439-01 3890AS004455-01 and their corresponding MTP/ATPs 39778P1130400, 33000P0047333000E00031 is referenced, use SVD 33000E00031 Rev. M. DO NOT LOAD TO LATEST REV After initial troubleshooting and prior to completing the repair, submit a repair plan to NAWC-LKE for Engineering concurrence. This is necessary to ensure the repair brings the Control Box configuration to the latest approvedbaseline for both hardware and software. This is also necessary to support the development of Depot Level Technical Manual modules. Unique Requirements: GSI events are to be performed by DCMA Quality Assurance personnel, unless prior approval obtained from NAWCADLKE. This overhaul/repair TDR is requiring the submission of data covering all parts material certifications, non-destructive inspection process data welding procedures/qualifications (as applicable), etc.Submission of certain data may be rendered inapplicable, contingent upon items based on its condition and per the guidelines of approved overhaul/repair procedures. DATE OF FIRST SUBMISSION=ASREQ Overhaul/Repair Procedure Inspection Hold Points for Quality Assurance If the extent of the repair effort for this assembly is beyond the scope of the existing, NAWCADLKE/NAVAIR approved overhaul/repair procedure for this assembly: The overhauling contractor or activity shall provide a step by step overhaul procedure for disassembly and reassembly. The overhaul procedure shall be subject to NAVAIR approval prior to commencing overhaul. The procedure shall include SUGGESTED quality assurance "hold points" as required to ensure that any CSI/CAI components or processes that cannot be adequately inspected at final assembly are accessible for proper interim inspection. DATE OF FIRST SUBMISSION=ASREQ Data Requirements: (As required based on repair process/procedure) a. Copies of all approved requests for variations b. (C101) Witness acceptance test IAW Test Procedure 39778P1130400 per note 11 3890AS003548 c. Torque per note 5 of drawing 3890AS003548, d. Schematic per drawings 3890AS003548, 3890AS004441, 3890AS004456, 3890AS004363890AS000915e. Test (AAG controller card) IAW Test Procedure 3300P00473 f. Identification and marking per drawings 3890AS003548, 3890AS003764, 3890AS003890AS004377, 3890AS004378, 3890AS004380, 3890AS004440, 3890AS004439, 3890AS0043890AS004455, 3890AS004368, 3890AS002672, 3890AS002673, 3890AS002674, 3890AS0023890AS002676, 3890AS002677, 3890AS002678, 3890AS002680, 3890AS002681, 3890AS0023890AS002683, 3890AS002684, 3890AS002685, 3890AS002686, 3890AS003308, 3890AS0023890AS003757, 3890AS003758, 3890AS003759, 3890AS2670 g. Assembly per drawings 3890AS003548, 3890AS003764, 3890AS003767, 3890AS0043773890AS004439, 3890AS004456, 3890AS004455, 3890AS004368, h. Conformal coating per drawings 3890AS004377, 3890AS004439, 3890AS004455, i. Certificate of conformance of manufacture and acceptability per drawings 3893890AS003767, 3890AS004378, 3890AS004440, 3890AS004439, 3890AS004456, 3890AS004455, 3890AS004368 j. Vendor/source control per drawings 3890AS002678, 3890AS002680, 3890AS002681,3890AS002683, 3890AS002684, 3890AS002685, 3890AS002686, 3890AS003757, 3890AS0033890AS003759, 3890AS003764, 3890AS003767 k. Material andmill certifications per drawings 3890AS004380, 3890AS004440, 383890AS004368, 3890AS002672, 3890AS002673, 3890AS002674, 3890AS002675, 3890AS0023890AS002677, 3890AS002678, 3890AS002681, 3890AS002682, 3890AS002683, 3890AS0023890AS002685, 3890AS002686, 3890AS003308, 3890AS002726, 3890AS2670 l. Dimensions per drawings 3890AS004440, 3890AS004456, 3890AS004368, 3890AS00263890AS002673, 3890AS002674, 3890AS002675, 3890AS002676, 3890AS002677, 3890AS0023890AS002680, 3890AS002681, 3890AS002682, 3890AS002683, 3890AS002684, 3890AS0023890AS002686, 3890AS003308, 3890AS002726, 3890AS003757, 3890AS003758, 3890AS003759, 3890AS2670 m. Dip braze process IAW AWS C3.7M/C3.7 per note 3 of drawing 3890AS2670 n. Finish per drawings 3890AS004380, 3890AS002672, 3890AS002673, 3890AS002674, 3890AS002676, 3890AS002677, 3890AS002678, 3890AS002681, 3890AS002682, 3890AS0023890AS002684, 3890AS003308, 3890AS002726, 3890AS2670 o. Continuity test per drawing 3890AS004368 p. Test completed assembly for optic loss IAW MIL-STD-2042-6 per drawings 3890A3890AS003758, 3890AS003759 DATE OF FIRST SUBMISSION=ASREQ Block 6: Forward additonal copy to ASO code cited in block 10.A on page 1. Brazing Procedures (As required based on repair process/procedure) Data Item Description, Section 7.1 is amended to include the following:Brazing procedure IAW AWS B2.2 (Specification for Brazing Procedure and Perform Qualification) clause 4 or other specifications as listed on the system drawing The CDRL Deliverable shall be approved by a designated Government representative via a Program Management correspondence.Government has 30 days to review and provide comments or approval. Additional review time may be required based on high volume of submittals such that the number of reviews in process exceed ten procedures. Contractor has 45 days after receipt of Government comments to resubmit. Deliver one time for each brazing application type for each contractor or subcontractor. For previously approved procedures, contractor may submit proof previous approval. Submit NLT 60 days prior to start of manufacture of items requiring brazing governed by AWS brazing requirements. Contractor must resubmit for any changes in procedure or change inbrazing activity location. Electronic copies of all data submittals shall be provided and accessiblevia the integrated digital environment. Notification shall be provided by email accordance with Supplement 2 to Exhibits, CDRL Addressees. ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^ Brazing Procedures Qualification Test Report Data Item Description, Section 7.1 is amended to include the following:The Brazing Procedure Qualification Test Report, including all supporting materand laboratory test reports and documentation, IAW AWS B2.2 (Specification for Brazing Procedure and Performance Qualification) clause 4 or other specificatioas listed on the system drawings. The CDRL Deliverable shall be approved by a designatedGovernment representative via a Program Management correspondence.Government has 30 days to review and provide comments or approval. Additionalreview time may be required based on high volume of submittals such that thenumber of reviews in process exceed ten procedures. Contractor has 45 days after receipt of Government comments to resubmit. See Exhibits, Distribution Statement. Deliver one time for each brazing application type for each contractor or subcontractor. For previously approved procedures, contractor may submit proof previous approval. Submit NLT 60 days prior to start of manufacture of items requiring brazing governed by AWS brazing requirements. Contractor must resubmit for any changes in procedure or change in brazing activity location. Electronic copies of all data submittals shall be provided and accessible via the integrated digital environment. Notifi...
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