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76 CMXG is requesting the purchase of the following item(s). 1. The addition of an oil-lubricated rotary screw vacuum pump to the existing system, along with an integrated control panel to enable full... 76 CMXG is requesting the purchase of the following item(s). 1. The addition of an oil-lubricated rotary screw vacuum pump to the existing system, along with an integrated control panel to enable fully redundant operation between the two pumps. 2. The contractor shall provide a complete turnkey solution, including all materials, labor, site preparation, delivery, installation, and commissioning of a fully operable process vacuum system. 3. The requested equipment item descriptions/specifications are outlined below 1. Vacuum Pump Specifications: a. Equipment: o Provide a new Quincy QSV-530 rotary screw vacuum pump or equivalent oil-seal screw pump that meets the following requirements as a minimum. o Nominal capacity: 510 CFM. o Vacuum range: 18" HgV to 29.9" HgV. o Electrical requirements: 480V, 3-phase, 60 Hz. o Maximum dimensions: 51" length × 38" width × 44" height (to fit in designated space) o Drive system: Electric motor with Variable Speed technology, allowing automatic adjustment of motor speed based on process demand o Operating modes (minimum): Medium PI control loop, Slow PI control, Forced Maximum Speed, and Fixed Speed Control, or equivalent o Air/oil separation: Oil-separator tank with oil filter; airflow must be cleaned through the air/oil separator filter before discharge o Cooling system: Oil cooler o Condensate system: Designed to prevent condensate accumulation in the oil separator, extending oil life o Inlet valve: Located between the pump and tank; must automatically close during startup when the pump is not yet warmed up, or incorporate an equivalent design to prevent reverse operation o Cooling and enclosure: Air-cooled, enclosed in sound-insulated bodywork o Monitoring: Real-time trending of pump metrics over a customizable time period, including (at minimum) inlet pressure, motor speed, power consumption, and oil temperature, displayed in graphical format o Restart capability: Automatic restart when voltage is restored after a power failure o Noise level: Maximum 76 dB b. Warranty: o Include a comprehensive 2-year warranty covering all parts and labor from the successful start-up date. o If contractor-performed periodic PM is required to maintain the warranty, all o associated service costs must be included in the turnkey package. 2.. Integrated Control System Requirements c. Control Features: o System must regulate vacuum supply based on real-time demand for optimal energy efficiency. o Implement lead/lag sequencing: primary pump operates under standard demand; secondary pump engages during scheduled downtime or when additional capacity is needed. d. PLC Controller: o Must support OPC UA (preferred) or BACnet protocol for transmitting performance metrics, diagnostics, and alarms to Tinker AFB’s network. o Security protocols must comply with ISO 62443 o Controller must support DHCP for IP address assignment or allow IP reconfiguration via remote access or on-machine HMI o Enable secure wired remote access via Tinker’s intranet; requires RJ45 port into control system e. Automation Capabilities: • Include full building automation functionalities such as: o Scheduling o Alarm notifications o Historical data logging o Energy management o Custom control routines o Tagging, templating, and hierarchical navigation f. User Interface: • Equip with an HTML-based touchscreen interface display: o Vacuum levels o Pump temperature o Operational status, power status, fault codes, last shutdown data o Elapsed and run hours o Audio/visual alarms for exceeding operating thresholds • All operational health data available on the HMI should be included as data tags g. Panel Construction: • All components and wiring must be clearly labeled for ease of maintenance. • Access to system settings must be secured with user profiles, login credentials, and password protection. • Incorporate a protected Emergency Stop push button to prevent accidental engagement. 3. Project Execution Requirements h. Installation & Commissioning: o Contractor to furnish all labor, equipment (pump, auxiliary components, piping,etc.), materials, and tools. o Conduct start-up procedures and full capacity testing to verify operational readiness. i. Documentation Deliverables: • Provide information for PLC Controller: o Control System Type o Model, Make, Manufacturer o Protocol, and Communication port o MAC Address o OS/iOS/FW Version (if applicable) o Host Name • Provide data tag documentation o The name or identifier for each data tag o A description of what each data tag represents. (A brief explanation of what the data measures) o The data type of each tag. (e.g., Integer, Float, Boolean, String) o The units of measurement, if applicable. (e.g., RPM, degrees Celsius, mm o The communication protocol (e.g., OPC UA, Modbus TCP, MTConnect, o proprietary API) ? Admin: Username/password ? Customer: Username/password (if required) o The update frequency or polling rate of each tag (if known) o Read-only or read-write status o Any supporting documentation or links describing tag usage. • Provide comprehensive as-built documentation using industry standards: o Equipment drawings o Factory specifications o Catalog cut sheets for all ancillary items o Wiring schematics, logic diagrams, interconnect detailsComplete BOM (Bill of Materials) o O&M manuals, troubleshooting resources, PM schedules • Submit both printed and digital formats. All drawings must be provided in .dxf or.dwg format. Training: o Deliver on-site training for operators and maintenance staff. o Training must cover system operation and diagnostic interpretation for preventive maintenance.